Advanced Technocracy Inc.
Grain Market, Ambala, Haryana
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Process Control Lab Equipment


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Description

The set up is designed to study following different type of units used for flow measurement.

1) Venturimeter

2) Orifice meter

3) Pitot tube

4) Rotameter

5) Water meter

Setup consists of flow measurement units under study, supply tank, Submersible pump for closed loop water circulation, acrylic measuring tank with graduated scale and differential pressure measuring arrangement mounted on standalone structure.

Features

  • Closed loop water circulation
  • Compact and simple to operate
  • Acrylic venturimeter, orificemeter, pitot tube
  • MS Excel sample calculations

Range of Experiments

  • To calculate coefficient of discharge of venturimeter
  • To calculate coefficient of discharge of orificemeter
  • To calculate coefficient of discharge of Pitot tube
  • To calibrate and find accuracy of rotameter
  • To find accuracy of water meter

Specification

  • Product : Flow Measurement
  • Venturimeter Size 18.5 mm, Bore 10 mm, Acrylic
  • Orifice meter Size 18.5 mm, Bore 12 mm, Acrylic
  • Pitot tube Size 18.5 mm, Acrylic
  • Rotameter 60-600 LPH
  • Water meter Size 1⁄2”BSP, brass, Least count 1 lit
  • Supply tank SS304
  • Measuring Tank Capacity 3 lit, Acrylic
  • Pressure difference Tube with graduated scale
  • Pump Fractional horse power, type submersible
  • Piping 3⁄4“ BSP, CPVC
  • Overall dimensions 550Wx475Dx750H mm

 


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Product Details:
BrandATICO

Description

Temperature control trainer is designed for understanding the basic temperature control principles. The process setup consists of heating tank fitted with SSR controlled heater for on-line heating of the water. The flow of water can be manipulated and measured by rotameter. Temperature sensor (RTD) is used for temperature sensing. The process parameter (Temperature) is controlled by microprocessor based digital indicating controller which manipulates heat input to the process. These units along with necessary piping and fitting are mounted on support frame designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode.

Features

  • ON-Off & PID operation
  • Open / closed loop tuning
  • Auto tuning
  • Stability analysis
  • SCADA study
  • MODBUS communication
  • Simulation mode

Range of Experiments

  • Study of open loop (Manual control)
  • Study of on/off controller
  • Study of proportional controller
  • Study of prop. integral controller
  • Study of prop. derivative controller
  • Study of PID controller
  • Tuning of controller (Open loop method)
  • Tuning of controller (Closed loop method)
  • Tuning of controller (Using Auto Tuning )
  • Study of stability of the system (Bode plot)

Specifications

  • Product: Temperature control trainer
  • Type of control: SCADA
  • Heating control: Proportional power controller (SSR), Input 4-20 mA, Capacity 20 A
  • Heater: Type Electrical 2 coil, Capacity 3 KW
  • Rotameter: 6-60 LPH, Make Eureka
  • Process tank: SS304, Capacity 0.5 lit, insulated
  • Overall dimensions: 550Wx475Dx520H mm

 


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    Description

    The setup is designed to understand the advanced control methods used for complex processes in the industries. Different experiments like Flow, level and cascade

    control can be configured and studied with the setup. It consists of water supply tank, pump, level transmitter, transparent level tank, orifice meters with differential pressure transmitters, rotameters, pneumatic control valve, I/P converter and serial based dual loop controller. These units along with necessary

    piping are mounted on support housing designed for tabletop mounting. The set up is connected to computer through USB port for monitoring and control by using PID logics.

    Features

    • Flow, Level and Cascade control
    • ON-Off & PID operation
    • SCADA study
    • MODBUS communication
    • Closed loop water circulation
    • Non-corrosive wetted parts

    Range of Experiments

    • Study of open loop (Manual control)
    • Study of on/off controller
    • Study of proportional controller
    • Study of proportional integral controller
    • Study of prop. derivative controller
    • Study of PID controller
    • Tuning of controller (Open loop method)
    • Tuning of controller (Closed loop method)
    • To study stability of the system (Bode plot)
    • To study cascade control system

    Specifications

    • Product:  Cascade control trainer
    • Communication USB port using RS485-USB converter
    • DP transmitter Type Capacitance, two wire, Range 0–200 mm, Output 4–20 mA sq.root
    • Level transmitter Type Electronic, two wire, Range 0–250 mm, Output 4–20mA
    • I/P converter Input 4-20mA, Output 3-15 psig
    • Control valve Type Pneumatic, Size 1/4", Input 3–15 psig, Air to close, Char. Linear
    • Rotameter 10-100 LPH
    • Pump Fractional horse power, type submersible
    • Process tank Transparent, Acrylic, with 0-100% graduated scale
    • Supply tank SS304
    • Flow measurement Orifice meter
    • Air filter regulator Range 0-2.5 kg/cm2
    • Pressure gauge Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No)
    • Overall dimensions 550Wx475Dx520H mm

     


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    Product Details:
    BrandATICO

    Description

    Level control trainer is designed for understanding the basic principles of level control. The process setup consists of supply water tank fitted with pump for water circulation. The level transmitter used for level sensing is fitted on transparent process tank. The process parameter (level) is controlled by microprocessor based digital indicating controller which manipulates pneumatic control valve through I/P converter. A pneumatic control valve adjusts the water flow in to the tank. These units along with necessary piping are fitted on support housing designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode.

    Features

    • ON-Off & PID operation
    • Open / closed loop tuning
    • Auto tuning
    • Stability analysis
    • SCADA study
    • MODBUS communication
    • Simulation mode

    Range of Experiments

    • Study of open loop (Manual control)
    • Study of on/off controller
    • Study of proportional controller
    • Study of prop. integral controller
    • Study of prop. derivative controller
    • Study of PID controller
    • Tuning of controller (Open loop method)
    • Tuning of controller (Closed loop method)
    • Tuning of controller (Using Auto Tuning )
    • Study of stability of the system (Bode plot)

    Specifications

    • Product:  Level control trainer
    • Type of control: SCADA
    • Level transmitter Type Electronic, two wire, Range 0–250 mm, Output 4–20mA
    • I/P converter Input 4-20mA, Output 3-15 psig, Make Control air
    • Control valve Type Pneumatic, Size 1/4", Input 3–15 psig, Air to close, Char. Linear, Make Pneucon
    • Rotameter 10-100 LPH, Make eureka
    • Pump Fractional horse power, type submersible
    • Process tank Transparent, Acrylic, with 0-100% graduated scale
    • Supply tank SS304
    • Air filter regulator Range 0-2.5 kg/cm2, Make Airmatic
    • Pressure gauge Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No), Make Wika
    • Overall dimensions 550Wx475Dx520H mm

     

     


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    Description

    The setup is designed to understand the control valve operation and its flow characteristics. It consists of pneumatic control valves of linear, equal% (& quick opening for product 318B) type, stainless steel water tank with pump for continuous water circulation and rotameter for flow measurement. An arrangement is made to measure pressure at the valve inlet in terms of mm of water. An air regulator and pressure gauge is provided for the control valve actuation. In case of additional optional requirement a valve positioner is fitted on linear valve. The set up is stand-alone type.

    Features

    • Closed loop water circulation
    • MS Excel sample calculatiuon
    • Industrial valves

    Range of Experiments

    • Study of valve flow coefficient
    • Study of inherent characteristics
    • Study of installed characteristics
    • Study of hysteresis of control valve
    • Study of rangeability of equal % control valve
    • Study of valve positioner


    Specification

    • Product Control valve characteristics
    • Control valve (Linear) Type: Pneumatic; Size: 1/2", Input: 3–15 psig, Air to open, Characteristics: Linear
    • Control valve (equal %) Type: Pneumatic; Size: 1/2", Input: 3–15 psig, Action: Air to close, Characteristics: Equal %
    • Control valve (quick opening): Not provided Type: Pneumatic; Size: 1/2", Input: 3–15
    • psig, Air to open, Characteristics: Quick opening
    • Rotameter 40-400LPH, 60-600 LPH
    • Overhead tank SS304, cylindrical
    • Receiving tank SS304, water reservoir
    • Pressure indication Tube with graduated scale at control valve inlet
    • Pump Fractional horse power, type submersible
    • Air Regulator Range 0-2.5 kg/cm2
    • Pressure gauge Range 0-2.5 kg/cm2
    • Overall dimensions 735Wx550Dx2020H mm
    • Optional Valve positioner fitted on linear valve Mini Compressor

     

     


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    I/P and P/I converter setup is designed for understanding basic principles of electronic and pneumatic signal conversion. The setup consists of I/P converter, P/I converter, digital calibrator, pressure gauges and air regulator and air filter regulator. The Digital calibrator is used as current source to supply 4-20 mA DC to I/P converter and to measure the output current in mA DC from P/I converter. I/P converter gives the output as 3-15 psig and P/I converter gives output as 4-20 mA DC. All the components along with necessary piping and fittings are mounted on support housing designed for tabletop mounting. Set-up enables study of I/P and P/I converter working, calibration and characteristics of linearity, hysteresis, accuracy, and repeatability.

    Features

    • Table mounted set-up
    • Compact and simple to operate
    • Digital calibrator
    • Combined set up for study of I/P and P/I converter

    Range of Experiments

    • Study of flapper nozzle system
    • Study of working principle & calibration procedure of I/P converter
    • Study of working principle & calibration procedure of P/I converter
    • Study of Linearity, Hysteresis, Accuracy and
    • Repeatability of I/P converter
    • Study of Linearity, Hysteresis, Accuracy and
    • Repeatability of P/I converter

    Specifications

    • Product: Study of I/P and P/I converter
    • Pressure Transmitter: Type Two wire, Range 0–1 bar, Output 4–20 mA
    • I/P converter Input: 4-20mA, Output 3-15 psig
    • Signal Isolator Input: 4 to 20mA, output 4-20mA
    • Digital Calibrator: Measure/source, milliamp/millivolt mode
    • Air regulator: Range 0-2.5 kg/cm2
    • Air filter regulator: Range 0-2.5 kg/cm2
    • Pressure gauge: Range 0-2.5 kg/cm2(2No), Range 0-7 kg/cm2(1Nos)
    • Overall dimensions: 550Wx300Dx400H mm
    • Optional: Mini compressor

     


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    Description

    Flow control trainer is designed for understanding the basic principles of flow control. The process setup consists of supply water tank fitted with pump for water circulation. A DP transmitter is used for flow sensing which measures differential pressure across orifice meter. The process parameter (flow) is controlled by microprocessor based digital indicating controller which manipulates pneumatic control valve through I/P converter.The control valve is fitted in water flow line. 

    These units along with necessary piping are fitted on support housing designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode.

    Features

    • ON-Off & PID operation
    • Open / closed loop tuning
    • Auto tuning
    • Stability analysis
    • SCADA study
    • MODBUS communication
    • Simulation mode

    Range of Experiments

    • Study of open loop (Manual control)
    • Study of on/off controller
    • Study of proportional controller
    • Study of prop. integral controller
    • Study of prop. derivative controller
    • Study of PID controller
    • Tuning of controller (Open loop method)
    • Tuning of controller (Closed loop method)
    • Tuning of controller (Using Auto Tuning )
    • Study of stability of the system (Bode plot)

    Specifications

    • Product: Flow control trainer
    • Type of control: SCADA
    • I/P converter: Input 4-20mA, Output 3-15 psig, Make Control air
    • Rotameter: 10-100 LPH, Make eureka
    • Pump: Fractional horse power, type submersible
    • Flow measurement: Orifice meter
    • Air filter regulator: Range 0-2.5 kg/cm2, Make Airmatic
    • Pressure gauge: Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No), Make Wika
    • Overall dimensions: 550Wx475Dx520H mm

     


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    Description

    Pressure control trainer is designed for understanding the basic principles of pressure control. The process set up consists of pressure vessel fitted with pneumatic control valve. Pressure transmitter is used for pressure sensing. The process parameter (Pressure) is controlled by microprocessor based digital indicating controller which manipulates pneumatic control valve fitted at outlet of pressure tank outlet through I/P converter. These units along with necessary piping are fitted on support housing designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode.

    Features

    • ON-Off & PID operation
    • Open / closed loop tuning
    • Auto tuning
    • Stability analysis
    • SCADA study
    • MODBUS communication
    • Simulation mode

    Range of Experiments

    • Study of open loop (Manual control)
    • Study of on/off controller
    • Study of proportional controller
    • Study of prop. integral controller
    • Study of prop. derivative controller
    • Study of PID controller
    • Tuning of controller (Open loop method)
    • Tuning of controller (Closed loop method)
    • Tuning of controller (Using Auto Tuning )
    • Study of stability of the system (Bode plot)

    Specification:

    • Product: Pressure control trainer
    • Type of control: SCADA
    • Pressure transmitter: Type Two wire, Range 0–5 bar, Output 4–20 mA, Make Wika
    • I/P converter: Input 4-20mA, Output 3-15 psig, Make Contrl air
    • Control valve: Type Pneumatic, Size 1/4", Input 3–15 psig, Air to close, Char. Linear, Make Pneucon
    • Process tank: Pressure vessel, MS
    • Air filter regulator: Range 0-2.5 kg/cm2, Make Airmatic
    • Pressure gauge: Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No), Make Wika
    • Overall dimensions: 550Wx475Dx520H mm

     


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      Advanced Technocracy Inc.

      Kunal Chopra (CEO)
      ATICO House, 5309 Grain Market, Near B. D. Senior Secondary School Aticoindia@gmail.com
      Ambala - 133001
      Haryana, India
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