Advanced Technocracy Inc.
Grain Market, Ambala, Haryana
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Steam Experimental Equipment

Our range of products include double effect evaporator steam bench, steam boiler bench, separating & throttling calorimeter bench, pressure and temperature steam bench, ejector bench and lagging efficiency bench.

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Product Details:
BrandATICO

Double Effect Evaporator Steam Bench

Description

Double Effect Evaporator consists of a sturdy framework and panels of all steel construction, fitted with a student work surface interconnecting back panel and adjustable feet. The steam bench includes two evaporator vessels with interconnecting pipework and valves to allow single or double effect evaporation. The steam feed line includes a pressure reducing valve and safety relief valve. The steam used is measured by sub cooling the condensate and using collecting beakers. Bourdon type pressure gauges are provided for pressure indications and thermocouples are used to measure temperature, which may be individually selected for display on an analogue temperature meter 

Experimental Capability

  • Determination of the performance of a double effect evaporator
  • Comparison of the relative efficiencies of a single effect and double effect evaporator

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components

Specification

 

Steam Bench designed for investigating the performances of a double effect evaporator. The bench comprises two evaporator vessels with copper tubed steam coils, together with interconnecting pipe work and isolating valves, shelled tube heat exchanger to sub cool the condensate discharge from the steam trap on each evaporator vessel. A fully insulated steam header line, fitted with a 0-16 bar Bourdon type pressure gauge and temperature measuring point supplies steam to the feed line. A type K thermocouple is fitted at each temperature measuring point and connected to a 0-250ºC analogue temperature meter via a 7-position selector switch.


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Product Details:
BrandATICO

Description

Steam Boiler Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. Adjacent and connected to the framework is an electric steam boiler of 36 kW rated output. The heat input to the boiler is provided by specially designed electrical resistance immersion elements run at a low power density in order to give a long operational life. The boiler, with its attendant mains water make up tank, feed pump, steam main, blow down, drain and feed water connections is housed in a self-contained unit. The student desk unit contains a control box with an electric power supply isolator and instrumentation to read steam and water temperatures and also to display the electrical energy consumed in kWh. All piping and wiring required to connect the boiler to the steam benches is supplied.

Experimental Capability

  • To determine the boiler evaporation capacity and equivalent evaporation
  • Boiler efficiency trial
  • To assess the heat loss from a boiler at a given steam output pressure

Features

  • Safe automatic boiler operation
  • Low capital cost
  • Compact modular design offering easy installation
  • Comprehensive instrumentation
  • Fully certified design

Specification

To comprise a fully automatic electric steam boiler of 36 kW rated output providing 55 Kg/HR of steam from and at 100ºC, complete with a stainless steel mains water feed tank, centrifugal feed pump, steam main, blow- down, drain and feed- water connections, pressure relief valve, check valve and stop valve all housed in a self-contained unit.

 


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Product Details:
BrandATICO

DESCRIPTION

Separating and Throttling Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. The steam bench includes an insulated separating calorimeter, equipped with a water level sight glass, connected via fixed orifice to a lagged throttling calorimeter which exhausts to a water cooled steam condenser. A manometer is provided for measuring the pressure inside the throttling calorimeter and thermocouples are provided for measuring steam supply and temperatures which may be individually selected for display on an analogue temperature meter.

Experimental Capability

  • To determine the dryness fraction of steam i.e. The quantity of dry vapour present in any wet vapour mixture

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components

Specification

 

Steam bench designed for determining the dryness fraction of steam. The bench includes series connected mild steel separating and throttling calorimeters, each welded in accordance with BS 2633 (1973), designed for a maximum working pressure of 10.34 bar and a maximum steam temperature of 235°C, and lagged with fibre glass insulation enclosed within a mild steel cover. The separating calorimeter is fitted with a graduated level gauge, protected by a clear Perspex tubular shield, and a drain line with isolating valve; the throttling calorimeter is fitted with brass orifice block, a temperature measuring point, a pressure measuring point connected to a manometer via an isolating valve, and a steam outlet line to a steam condenser with cooling water supplied from the service line, via an isolating valve, and connected to drain via a combined sight glass and check valve.


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Description

Pressure/Temperature Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. The steam bench includes a 2- pen chart recorder to provide a continuous recording of the process variables, namely temperature and pressure and gives students the opportunity to become familiar with the presentation of such data on a typical process recorder used in industry.

Experimental Capability

  • To investigate the relationship between the temperature and pressure of saturated steam
  • To compare the experimental observations with published data such as in steam tables

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components

Specification

The bench is to comprise of a mild steel pressure vessel welded in accordance with BS 2633 (1973) designed for a working pressure of 10.34 bar and a maximum steam temperature of 235°C and fitted with a type K thermocouple driving a 0-250°C analogue temperature indicator, a pressure measuring point coupled to a 0-16 bar Bourdon type pressure gauge, a 0-250°C mercury in steel type V temperature sensor and a pressure measuring point coupled to a circular mechanically driven 2-pen chart recorder and a blow down line complete with a combined isolating and control valve connected to the bench blow down line.


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Product Details:
BrandATICO

Description

Ejector Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. Incorporating a typical commercially available steam ejector instrumented for the measurement of temperature and pressure at the steam inlet, suction inlet and delivery outlet. Two water tanks acting as a suction tank and a delivery tank respectively, are inter-connected in such a way that water can be returned to the suction tank to permit experiments with suction water at varying temperatures. Water supply to the suction tank is via a flow meter. The apparatus is supplied complete with service facilities relating to water supply, blow down and drainage together with a set of four stainless steel flexible hoses which enable the bench to be connected to other steam benches to form a comprehensive system.

Experimental Capability

  • To investigate the overall efficiency of the ejector
  • To investigate the efficiency when used as a feed water heater
  • To investigate the efficiency when used as a pump

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components

Specification

 

To comprise a sturdy framework and panels of all steel construction including student work surface and fitted with a mild steel header assembly enclosed within a header box and fully insulated with mineral wool; an ejector will be fitted with steam supply line, suction line and delivery line, each fitted with a combined isolating and control valve, a temperature measuring point complete with a type K thermocouple and a pressure measuring point; 3 pressure gauges scaled 0-16 bar, -1 to 3 bar and 0-4 bar respectively for steam pressure, ejector suction and ejector delivery; a 0- 250°C analogue temperature meter and multi-position selection switch for temperature display


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Product Details:
BrandATICO

Description

Lagging Efficiency Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. The steam bench incorporates four similar mild steel tubes, each connected to a common steam supply via an inlet regulating valve and a common blow down line via an outlet valve. Two of the tubes are unlagged but have differing finishes, namely a painted finish and a chromium plated finish respectively. The remaining two tubes are lagged, one with glass fibre webbing tape and the other with a pre-formed fibre glass insulation jacket. Each tube is fitted with a sight glass and scale to enable condensate to be measured

Experimental Capability

  • Investigation of the efficiency of two types of lagging widely used in industry
  • Calculation of lagging efficiency of each lagging
  • To compare the energy loss from lagged tubes with that from unlagged tubes
  • Calculation of the coefficient of thermal conductivity of the lagging

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components
  • Dividing panels so radiation does not affect thermocouple readings

Specification

 

To comprise a sturdy framework and panels of all steel construction including student work surface and fitted with a mild steel header assembly enclosed within a header box and fully insulated with mineral wool; Comprising four experimental tubes each fitted with a different type of finish or insulation material as follows: paint finish; chromium plated finish; pre-formed 19mm thick canvas covered fibre glass insulation jacket with isogenic cladding; glass fibre webbing tape. Each tube is to be of mild steel construction, welded in accordance with BS2633 (1973), designed for a maximum working pressure of 10.34 bar and a maximum steam temperature of 235°C and fitted with a condensate level sight glass complete with a 0-20cm scale and protective cover glass.


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Description

Water Treatment Studies Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. The studies bench comprises five interchangeable, clear PVC filter columns, each of which can be filled with a sand filter or ion exchange medias. These are fitted with top and bottom quick release couplings. Two of the columns may be used at any one time in a system of inter-connecting UPVC pipe work and selection valves, set to allow the columns to be circulated with dosed or untreated water either independently, in parallel, in series or in reverse, and with a backwash connection from the service water line. A panel with tubular supports is provided for storing filter columns not in use.

Experimental Capability

  • To demonstrate the abilities and combined effects of the base exchange, de-alkalinising and demineralisation units

Features

  • Compact modular design
  • Low capital cost
  • Easy Installation
  • Removal of dissolved minerals, dissolved gases and suspended matter by current techniques

Specification

Dual purpose bench designed to demonstrate the basic principles of water treatment by filtration and chemical means, or to supply treated water to a Steam Boiler Bench. The bench includes five interchangeable clear PVC filter columns each of which can be filled with either filter sand or one of three ion exchange media which are supplied loose. Any two columns can be included in a system of UPVC inter-connecting pipe work, including one 2- position and five 3-position selection valves and a pressure relief valve set as 1.5 bar, and fitted with filter inlet and outlet pressure measuring points driving corresponding 0-2.5 bar Bourdon type pressure gauges via 3-position selection valves.


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Description

Steam Bench Consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. The steam bench includes a water-cooled multi-tube condenser; a steam feed line to supply a regulated supply of steam at reduced pressure and a condensate tank complete with a sight glass. Cooling water flow rate is metered in the supply line and regulated by a control valve in the drain line. Bourdon type pressure gauges are provided from pressure indications and thermocouples are used to measure temperature, which may be individually selected for display on an analogue temperature meter.

Experimental Capability

  • To investigate the overall heat transfer coefficient of a condenser under conditions of inlet and outlet pressure, and rate of cooling flow
  • To demonstrate that condensing steam is a closed system will produce a vacuum

Features

  • Compact modular design
  • Low capital cost
  • Easy Installation
  • Comprehensive instrumentation
  • Utilises industrial standard horizontal shell and tube type condenser
  • Pressure test certificates supplied for major components engine

Specification

 

Steam bench designed for investigating the overall heat transfer coefficient of condenser tubes for varying conditions of condenser inlet and outlet pressure and rate of cooling water flow, together with demonstration of vacuum creating capability of condensing steam in a closed system.


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Description

Steam Engine Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting hack panel and adjustable feet. The steam bench comprises a robust single cylinder, double acting reciprocating steam engine driving a dynamometer which enables a calculable, variable resistive load to be easily imposed on the engine. The steam engine is supplied with steam from a steam header at a reduced pressure via an over speed trip solenoid valve and a displacement lubricator from which oil is displaced by droplets of condensed steam into the steam supply to lubricate the engine. Exhaust steam is cooled by a water cooled, coiled tube type condenser. Engine inlet and outlet steam pressures are indicated on 0-16 bar and -1 to 3 bar Bourdon tube pressure gauges respectively.

Experimental Capability

  • To determine the mean effective pressure, brake power, indicated power, steam consumption and mechanical efficiency of a single cylinder steam engine or steam turbine under varying loads and constant speed.

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components
  • Single cylinder, double acting reciprocating vertical engine
  • Single rotor stage model steam turbine Diameter 75 mm

Specification

 

Steam bench to demonstrate the method of testing a steam engine and to determine various performance characteristics of a simple steam engine or steam turbine The bench comprises: a single cylinder, double acting steam engine, fitted with two cylinder drain valves, inlet and outlet temperature measuring points complete with type K thermocouples; flexible steel braided inlet and outlet hoses; lubrication from a displacement lubricator; engine vertically mounted on vibration isolators; a belt driven dynamometer mounted on an adjustable pivoted support bracket and a water cooled, coiled tube exhaust steam condenser fitted with an inlet pressure measuring point connected to a -1 to 3 bar Bourdon tube pressure gauge.


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Product Details:
BrandATICO

Description

Process Plant Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. Incorporates a low pressure steam feed line including a VeeReg isolating valve, a 1 to 3 bar pressure reducing valve, a pressure relief valve set at 3.5 bar and temperature and pressure measuring points; a process fluid circuit constructed from high strength borosilicate glass components, including a reboiler equipped with a temperature measuring point, a separator with a rubber filler stopper and outlet baffle plate, a condenser, a drain valve, joint couplings and PTFE joint gaskets, reboiler blowdown pipework fitted with a flexible stainless steel braided hose complete with boiler joint adaptor flange and including a Vee-Reg isolating valve, steam trap and non-return valve; condenser cooling water feed line complete with control valve and pressure measuring point and cooling water drain line with non-return valve and pressure safety valve, set to vent at 2.5 bar

Experimental Capability

  • Demonstration of a thermosyphon reboiler, using water as the process fluid and steam as heating fluid
  • Demonstration of cumulative effect on thermosyphon reboiler boiling rate, and of the boiling off of process fluid lighter fractions

Features

  • Compact modular design
  • Low capital cost
  • Easy Installation
  • Comprehensive instrumentation
  • Pressure test certificates supplied for major components

Specification

 

Steam bench designed to visually demonstrate the use of steam for heating fluids in the process industry. The bench comprises: a low pressure steam feed line, including a Vee-Reg isolating valve, a 1 to 3 bar pressure reducing valve, a pressure relief valve set at 3.5 bar and a temperature and pressure measuring points; a process fluid circuit constructed from high strength borosilicate glass components including a reboiler equipped with a temperature measuring point, a separator with rubber filler stopper and outlet baffle plate, a condenser, a drain valve, joint couplings and PTFE joint gaskets; reboiler blowdown pipework fitted with a flexible stainless steel braided hose complete with boiler joint adaptor flange and including a Vee-Reg isolating valve, steam trap and non-return valve; condenser cooling water feed line complete with control valve and pressure measuring point and cooling water drain line with non-return valve and pressure safety valve, set to vent at 2.5 bar.


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Description

Nozzle Steam Bench consists of a sturdy framework and panels of all steel construction, fitted with a student work surface, interconnecting back panel and adjustable feet. The steam chest consists of an inlet chamber and an exhaust chamber with a test nozzle positioned in the wall common to the two chambers. Steam supply to the inlet chamber first passes through a steam separator to remove excess water content and the chamber is fitted with a throttling facility to enable the dryness of the inlet steam to be determined. Steam passes from the inlet chamber, through the test nozzle, into the exhaust chamber and finally into the surface condenser via a back pressure control valve.

Experimental Capability

  • The variation of pressure along a nozzle profile as a function of back pressure
  • The effect of back pressure on the mass rate of flow
  • A comparison of theoretical and actual throat pressures on rates of flow
  • Determination of critical pressure ratio for choked flow
  • Calculation of velocity through length of nozzles of various forms
  • Study of the effects of friction in a parallel nozzle
  • Study of shock wave formation within nozzle divergence and at nozzle outlet
  • Measurement of state at entry to the nozzle and subsequent calculation

Features

  • Compact modular design
  • Low capital cost
  • Easy installation
  • Comprehensive instrumentation
  • Four interchangeable nozzles
  • Pressure test certificates supplied for major components

Specification

 

To comprise a sturdy framework and panels of all steel construction including student work surface and fitted with a steam chest constructed of mild steel. The chest will include an inlet chamber fitted with a drain line, a throttling restrictor assembly and type K thermocouple, a temperature measuring point with type K thermocouple and a pressure measuring point coupled to 0-16 bar Bourdon type pressure gauge; an exhaust chamber fitted with a type K thermocouple, a pressure measuring point coupled to a -1 to 15 bar Bourdon type pressure gauge and an exhaust line, a water cooled surface condenser with a capacity of 31 kg/ hr, a traversing nozzle pressure measuring assembly including a stainless steel measuring probe, a -1 to 12 bar calibrated pressure test gauge and a nozzle distance indicator.


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Advanced Technocracy Inc.

Kunal Chopra (CEO)
ATICO House, 5309 Grain Market, Near B. D. Senior Secondary School Aticoindia@gmail.com
Ambala - 133001
Haryana, India
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